• Unique Side Impact Protection System (SIPS)
interacts with door-mounted inflatable curtain (IC) for enhanced
side impact and roll-over protection
• Hydro-formed A-pillars in Extra High Strength Steel, in
combination with ROPS bars, seat belt pretensioners and
door-mounted inflatable curtains, provide more effective roll-over
protection
• Body structure developed further with reinforced sides to
effectively channel the forces backwards in a frontal impact
• Whiplash Protection System (WHIPS) is standard in the
all-new Volvo C70
• Rigid body and stable chassis make the car easy to control
even in unexpected situations
• IDIS - advanced information system to support the driver
• Security with a steel roof and Private
Locking
The all-new Volvo C70 has been developed to make it one of the very
safest convertibles on the market, both when it comes to preventive
safety and protective safety.
The car has a body structure that offers a range of solutions
unique to an open-top car. The lack of a fixed roof has been
compensated for with reinforcements and sophisticated
technology.
When the first C70 was launched back in 1996, the aim even then
was for it to be one of the very safest convertibles on the market.
And yet Volvo Cars decided that the second-generation Volvo C70
would be even safer in every area.
"It is a major challenge but today we know considerably more
about safety in convertibles," says Ingrid Skogsmo, head of the
Volvo Cars Safety Centre. "We know the type of accident a
convertible is exposed to and how protection should be built up.
And it is not just a question of protective safety. It is equally
important to prevent accidents as a convertible is at times driven
a little more actively."
The all new Volvo C70 has an extensive system of safety
solutions that contribute to safer driving, the majority of which
are standard. If, despite all this, an accident should occur a
series of protection systems come into play.
Different thinking behind advanced side impact and
rollover protection
"Our aim was that the all new Volvo C70 should have the same
effective side impact protection as the Volvo sedan models," says
Skogsmo. "But as the car does not have a fixed roof we were
compelled to find alternative solutions."
To provide optimum protection in a side impact, Volvo's Side
Impact Protection System (SIPS) has been further developed.
In a side collision, the B-pillar is exposed to considerable
force. In a sedan model the force is spread up into the roof
structure. In a convertible this is not possible as the pillars end
at the car's shoulders. Side impact protection must therefore be
built up in a somewhat different way. The forces need to be
channelled forwards, backwards and downwards into the body
structure, where an integrated system of members and reinforcements
interact to keep the passenger compartment as intact as
possible.
The B-pillars have extra reinforcements and are linked to each
other through a powerful, transverse floor member. In total, there
are five transverse members or walls placed along the length of the
car. A flexible deformation box between each B-pillar and the
transverse member also helps to absorb the collision forces.
The sills have been given a much more powerful profile than in
the Volvo sedan models and, being laser-welded, they offer
additional strength. They have also been raised behind the
B-pillars to offer even better protection, even if the other
vehicle happens to be bigger, such as an SUV.
The doors play an important role in side impact protection. They
have a diagonally mounted steel profile, which helps prevent
intrusion into the passenger compartment. The doors are also
designed to hook onto the B-pillars and remain closed when they are
subjected to collision forces. The forces can thus be distributed
effectively, both forwards and backwards, into the body structure.
The transverse members in front of the passenger compartment and a
horseshoe-shaped member behind the rear seat channel the forces to
the opposite side of the body, thus reducing the risk of intrusion
into the passenger compartment.
Interplay with the unique, door-mounted inflatable
curtain (IC) and pretensioners in all seats
An important part of the side impact and rollover protection is
the inflatable curtain, IC. In the all new Volvo C70 it has been
given a unique design.
"As there are no roof members to which the curtain can be
attached it is mounted in the door," says Skogsmo. "When activated
it is directed upwards."
The curtain has an extra stiff construction with double rows of
slats that are slightly displaced in relation to each other. This
allows them to remain upright and offer effective head protection
even with the window open. The curtain also deflates slowly to
provide protection should the car roll over. This is a unique
solution in the automotive world.
In addition to the inflatable curtain, the passengers in the
front seat have side impact airbags, the size of which is adapted
to cover both the chest and hip areas.
The inflatable curtain interacts with the seat belt
pretensioners to help provide maximum protection for the front seat
occupants in a side impact or a rollover accident. All four seats
are equipped with pretensioners.
Hydro-formed A-pillars in Extra High Strength
Steel
The all new Volvo C70 has very stable roadholding, due largely
to a dynamic, compliant chassis and a very rigid body. The risk of
the car rolling over is therefore limited but cannot be ignored. As
the car does not have a permanent roof with A, B and C pillars the
demands on the windscreen pillars, the so-called A-pillars, are
particularly high.
"The A-pillars on the new C70 are designed to withstand very
high forces if, despite everything, the car were to roll over,"
says Skogsmo.
Behind the strength are the material - Extra High Strength Steel
- and an advanced production method - hydro-forming. In principle,
this method means that a tube is shaped on the inside with the aid
of water under very high pressure and at the same time the outside
is worked on with a number of rotating hammers. A hydro-formed
profile can be designed in one piece with varying shape and
thickness. The A-pillars in the all new Volvo C70 can therefore be
shaped optimally without joints or sharp angles. They also run all
the way down to the body sills.
ROPS bars further developed
As with its predecessor, the all new Volvo C70 has powerful
metal bars that come up behind the passengers in the rear seat to
provide extra protection should the car roll over. The bars, which
are part of the Rollover Protection System (ROPS) have been
developed further in several areas. They have been made stronger
and are activated with the aid of a pyrotechnic charge, which means
that they come into effect much more quickly than previously. As
the all new Volvo C70 has a rear window made of real glass the bars
are pushed up through the screen if the roof is up. They have
therefore been fitted with small, hard metal spikes, to break the
glass.
Patented front structure to provide controlled
deformation
The all new Volvo C70 has been developed with the aim of
achieving the same high level of safety as a sedan model of the
same size. The front structure is divided into zones, each with a
different task during deformation. The outer zones account for most
of the deformation. The more the collision forces approach the
passenger compartment, the less the material is deformed. To ensure
that each zone has the right characteristics, the quality of the
steel has been varied. Four different types of steel are used.
Apart from normal body steel, three different grades of
high-strength steel are used: High Strength Steel, Extra High
Strength Steel and Ultra High Strength Steel.
What distinguishes the convertible from a sedan model is that
the collision forces cannot be channelled upwards in the body
structure.
"The lack of a fixed roof means that the forces must instead be
channelled along the sides of the body in a frontal collision or an
offset collision," says Skogsmo.
This means greater demands on the doors, which have been
reinforced with a powerful, longitudinal aluminium member along the
upper edge. The aim is that it should help keep the passenger
compartment intact by channelling the forces backwards in the body
structure. At the bottom, the forces are channelled backwards via
the sturdy body sills.
Compact engines and effective packing
technique
The engines also contribute to protective safety in the all new
Volvo C70 thanks to a compact construction method and an efficient
packing technique in the engine compartment. As the engines are
mounted transversely, the compact dimensions offer a generous
amount of space between the engine and the passenger compartment.
In the event of a collision, the engine can be moved 150mm
backwards before the crankshaft comes into contact with the
transverse beam beside the cowl.
The steering column can be deformed up to 140mm. In the event of
deformation it is moved horizontally so that the airbag can assume
the most effective position for protection in this particular car
model.
In a frontal collision the deformation zones interact with the
interior restraint system, with dual stage airbags, seat belt
pretensioners and load limiters, to help protect the occupants in
the most effective way.
Protection for other road users
The rounded shape of the body and the flat surfaces help reduce
the risk of injury to pedestrians, cyclists and other road-users in
the event of an accident. The front also has a soft,
energy-absorbing structure ahead of the bumper to counteract the
risk of leg injuries. The bonnet and front wings are designed to
absorb energy and contribute to reducing the risk of injury.
Rear-end collision
The all new Volvo C70 is designed to provide effective
protection in the event of a rear-end collision.
The rear longitudinal members are deformed in a controlled way.
They are linked to the body sills to distribute the collision
forces forwards in the body structure. Upwards, the
horseshoe-shaped member behind the rear seat and a double metal
wall behind the backrest contribute to reducing the risk of
intrusion into the passenger compartment. If the roof is down, it
works together with the double wall to absorb the collision
forces.
The ROPS bars are also pushed upwards in the event of a rear-end
collision. The aim is to reduce the risk of the passengers being
hit by flying objects from the car behind.
The Volvo system for avoiding neck injuries - WHIPS (Whiplash
Protection System) - is one of the most effective on the market and
is also standard in the all new Volvo C70. In the event of a
powerful rear collision, the backrest and head restraint follow the
movements of the seat occupant's body.
Preventive safety
"The all new Volvo C70 is great fun to drive," says Skogsmo.
"And as driving pleasure goes hand in hand with driving safety at
Volvo Cars this also means the car is easy to control, even in
unexpected situations. It always behaves consistently and
predictably."
The all new Volvo C70 has twice the torsional rigidity of the
earlier C70 model thanks to a body structure that has been further
developed and reinforced. Rigidity contributes to stability and
predictable driving characteristics. The chassis design, with its
broad track and long wheelbase, also has a positive effect on
driving stability.
• The track at the front is 1550mm (29mm wider than the
previous C70 model)
• The track at the rear is 1560mm (39mm wider than the
previous C70 model)
• The wheelbase is 2640mm (24mm shorter than the previous C70
model)
The suspension is independent, with coil spring over struts at the
front and a multilink axle at the rear.
The DSTC (Dynamic Stability and Traction Control) stabilisation
system is standard and corrects the car if there is a tendency to
skid.
The ABS brakes are extremely effective - with electronic braking
force distribution to the rear wheels and automatic emergency brake
assistance - EBA.
IDIS - Intelligent Driver Information
System
The Intelligent Driver Information System - IDIS - was
introduced in 2003 by Volvo Cars.
IDIS continuously monitors certain functions in the car, such as
wheel movement, accelerator pedal movement, indicators and braking.
This information is processed and at a certain level of activity,
information that is not crucial to safety is held back, such as an
incoming telephone call or SMS. This can take place in a situation
that IDIS interprets as overtaking or braking.
IDIS is standard on all versions of the all new Volvo C70,
regardless of whether the car is equipped with an integrated phone
or not.
In the future, IDIS will be part of a more extensive information
system that can take into account a whole series of factors in the
car. The aim is to reduce driver stress even further and thus
facilitate driving.
Secure driving with a steel roof
The retractable hardtop offers the C70 owner a dual experience:
the pleasure of driving with the top down and the comfort and
security of a well-appointed passenger compartment. The steel roof
also helps reduce the risk of a break-in.
The rear screen is made of real glass and is significantly
larger than the screen in a traditional convertible. It offers
considerably better visibility to the rear and helps increase the
car's rigidity when the roof is up.
Security in the all new Volvo C70 also includes the possibility
of locking away your possessions. Several of the car's storage
areas are linked to the car's central locking system for convenient
locking using the remote control. A completely new system - Private
Locking - is also being launched, whereby certain areas can be
locked with the key from the glove compartment. Private Locking is
particularly useful in a convertible parked with the roof down.
"It is important for us at Volvo Cars that we can offer a high
level of safety even in a convertible," says Skogsmo. "We have
tried to find new ways of solving the special problems that arise
with an open car."